Exploded View
1. Mainshaft front bearing 2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Spacer 24. Mainshaft rear bearing
25. 5th main gear
: Apply gear oil.
: Replace the parts as a set.
CAUTION:
1. Remove 3rd-4th synchronizer hub and 3rd baulk ring.
2. Remove snap ring (1) and thrust washer (2).
CAUTION: Do not reuse snap ring.
3. Remove 3rd main gear (1) and thrust washer (2).
4. Remove snap ring (1) and thrust washer (2).
CAUTION: Do not reuse snap ring.
5. Remove 2nd main gear (1) and thrust washer (2).
6. Remove snap ring (1), and then remove 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring.
7. Remove 1st-2nd coupling sleeve, insert keys, springs, and 1st- 2nd synchronizer hub.
8. Remove 1st outer baulk ring, 1st synchronizer cone, 1st inner baulk ring, and 1st main gear (2).
Assembly is in the reverse order of disassembly.
CAUTION:
(A) : 1st main gear side
(B) : 2nd main gear side
(A) : 2nd main gear side
(B) : 1st main gear side
(A) : 4th main gear side
(B) : 3rd main gear side
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gear
Check the following items and replace if necessary.
Synchronizer
Check the following items and replace if necessary.
Bearing
Check bearing for damage and rough rotation. Replace if necessary
Exploded View 1. Input shaft front bearing 2. Input shaft 3. Snap ring 4. Input shaft rear bearing 5. Adapter plate 6. Bushing 7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever ...
Exploded View 1. Differential side bearing outer race 2. Differential side bearing 3. Final drive : Replace the parts as a set. Disassembly Remove differential side bearings, using Tool ...
Engine control system
ENGINE CONTROL SYSTEM : System Diagram
NOTE:
Battery current sensor is used in CVT models.
ENGINE CONTROL SYSTEM : System Description
ECM performs various controls such as fuel injection control and ignition
timing control.
ENGINE CONTROL SYSTEM : Fail Safe
NON DTC RELATED ITEM
...
C1607, C1608 EPS Control unit
DTC Logic
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If "DTC CONFIRMATION PROCEDURE" has been previously conducted, always turn
ignition switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2 ...