Exploded View
1. Mainshaft front bearing 2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Spacer 24. Mainshaft rear bearing
25. 5th main gear
: Apply gear oil.
: Replace the parts as a set.
CAUTION:
1. Remove 3rd-4th synchronizer hub and 3rd baulk ring.
2. Remove snap ring (1) and thrust washer (2).
CAUTION: Do not reuse snap ring.
3. Remove 3rd main gear (1) and thrust washer (2).
4. Remove snap ring (1) and thrust washer (2).
CAUTION: Do not reuse snap ring.
5. Remove 2nd main gear (1) and thrust washer (2).
6. Remove snap ring (1), and then remove 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring.
7. Remove 1st-2nd coupling sleeve, insert keys, springs, and 1st- 2nd synchronizer hub.
8. Remove 1st outer baulk ring, 1st synchronizer cone, 1st inner baulk ring, and 1st main gear (2).
Assembly is in the reverse order of disassembly.
CAUTION:
(A) : 1st main gear side
(B) : 2nd main gear side
(A) : 2nd main gear side
(B) : 1st main gear side
(A) : 4th main gear side
(B) : 3rd main gear side
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gear
Check the following items and replace if necessary.
Synchronizer
Check the following items and replace if necessary.
Bearing
Check bearing for damage and rough rotation. Replace if necessary
Exploded View 1. Input shaft front bearing 2. Input shaft 3. Snap ring 4. Input shaft rear bearing 5. Adapter plate 6. Bushing 7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever ...
Exploded View 1. Differential side bearing outer race 2. Differential side bearing 3. Final drive : Replace the parts as a set. Disassembly Remove differential side bearings, using Tool ...
Jump starting
To start your engine with a booster battery, the
instructions and precautions below must be followed.
WARNING
If done incorrectly, jump starting can
lead to a battery explosion, resulting in
severe injury or death. It could also
damage your vehicle.
Explosive hydrogen gas is always pre ...
Spark plugs
Replacing spark plugs
Platinum-tipped spark plugs
It is not necessary to replace platinum-tipped A
spark plugs as frequently as conventional type
spark plugs because they last much longer. Follow
the maintenance log shown in the Maintenance
and Schedules section of this manual. Do
not ser ...