Toyota
Nissan Versa
 Sedan Service Manual
Engine » Engine mechanical (EM)
Oil pan (upper) and oil strainer

Exploded View

OIL PAN (UPPER) AND OIL STRAINER

1. Rear oil seal 2. Oring 3. Oil pan (upper) 4. Oil pump chain tensioner (for oil pump drive chain) 5. Oil pump drive chain 6. Crankshaft key 7. Crankshaft sprocket 8. Oil pump sprocket 9. Oil pump 10. Oring 11. Oring 12. Oil pan drain plug 13. Drain plug washer 14. Oil pan (lower) 15. Oil filter 16. Connector bolt 17. Oil cooler 18. Oring 19. Relief valve

Removal and Installation

NOTE:

The oil strainer is included in the oil pan (upper) and cannot be removed.

REMOVAL

  1. Remove the oil pan (lower).
  2. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain.
  3. Remove oil pan (upper).

    a. Loosen oil pan (upper) bolts in the reverse of the order as shown

: Engine front

OIL PAN (UPPER) AND OIL STRAINER

    b. Insert a suitable tool into the arrow ( ) as shown and open up a crack between the oil pan (upper) cylinder block.

: Engine front

    c. Insert the Tool between the oil pan (upper) and cylinder block.

Slide Tool by tapping on the side of Tool with a hammer.

Tool number : KV10111100 (J37228)

CAUTION:

  • Be careful not to damage the mating surface.
  • The liquid gasket used at the factory is very strong. Pry only in the areas shown.
  • Do not remove oil pump and oil strainer from oil pan (upper).

OIL PAN (UPPER) AND OIL STRAINER

    4.   Remove rear oil seal from crankshaft.

INSTALLATION

CAUTION:

Do not reuse Orings or washers.

    1.   Install the oil pan (upper):

    a. Use scraper to remove old liquid gasket from mating surfaces.

  • Also remove the old liquid gasket from mating surface of cylinder block.
  • Remove old liquid gasket from the bolt holes and threads.

CAUTION:

Do not scratch or damage the mating surfaces when cleaning off old liquid gasket.

    b. Install Oring to the cylinder block.

    c. Apply a continuous bead of liquid gasket with the Tool or suitable tool to areas as shown.

Use Genuine Silicone RTV Sealant or equivalent.

(1) : Cylinder block

(2) : Oil pan (upper)

(A) : 2 mm (0.07 in) protruded to outside

(B) : 2 mm (0.07 in) protruded to rear oil seal mounting side

(d) : 5.5 7.5 mm (0.217 0.295 in)

(e) : 4.0 5.0 mm (0.157 0.197 in) diameter

: Engine front side

OIL PAN (UPPER) AND OIL STRAINER

CAUTION:

Attaching should be done within 5 minutes after coating.

    d. Tighten bolts in the numerical order as shown.

: Engine front

CAUTION:

Install avoiding misalignment of both oil pan gasket and Oring.

  • The bolts are different according to the installation position.

    Refer to the numbers as shown.

M8×180 mm (7.09 in) : No. 9, 10

M8×25 mm (0.98 in) : No. 4, 7, 8

M8×90 mm (3.54 in) : No. 1, 2, 3, 5, 6

OIL PAN (UPPER) AND OIL STRAINER

    2.   Install rear oil seal:

CAUTION:

  • The installation of rear oil seal should be completed within 5 minutes after installing oil pan (upper).
  • Do not touch oil seal lip.

    a. Wipe off any liquid gasket protruding to the rear oil seal mounting part of oil pan (upper) and cylinder block using a suitable tool.

    b. Apply the liquid gasket lightly to entire outside area of new rear oil seal.

Use Genuine Liquid Gasket or equivalent.

    c. Pressfit the rear oil seal using a drift with outer diameter 113 mm (4.45 in) and inner diameter 90 mm (3.54 in) (commercial service tool) (A).

OIL PAN (UPPER) AND OIL STRAINER

  • Pressfit to the dimensions specified as shown.

(1) : Rear oil seal

(A) : Rear end surface of cylinder block

CAUTION:

  • Do not touch the grease applied to the oil seal lip.
  • Be careful not to damage the rear oil seal mounting part of oil pan (upper) and cylinder block or the crankshaft.
  • Pressfit straight and check that oil seal does not curl or tilt.

OIL PAN (UPPER) AND OIL STRAINER

    d. After pressfitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.

    3.   Installation of the remaining components is in the reverse order of removal.

    4.   Add the specified oil after waiting for at least 30 minutes.

CAUTION:

  • The components must be installed within 5 minutes of the liquid gasket application.
  • Allow 30 minutes for the liquid gasket to set before adding oil to the engine.

INSPECTION AFTER INSTALLATION

  • Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required quantity, fill to the specified level.
  • Use procedure below to check for fuel leakage.
  • Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
  • Start engine. With engine speed increased, check again for fuel leakage at connection points.
  • Run engine to check for unusual noise and vibration.

NOTE:

If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after hydraulic pressure rises.

  • Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
  • Bleed air from passages in lines and hoses, such as in cooling system.
  • After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to specified level, if necessary.
  • Summary of the inspection items:
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/ transaxle fluid A/T and CVT Models Leakage Level/Leakage Leakage
M/T Models Level/Leakage Leakage Level/Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas Leakage

*Power steering fluid, brake fluid, etc.

    More about «Engine mechanical (EM)»:

    Precautions

    Preparation

    Camshaft valve clearance

    Compression pressure

    Noise, vibration and harshness (NVH) troubleshooting

    Drive belt

    Air cleaner filter 

    Spark plug

    Drive belt idler pulley

    Air cleaner and air duct

    Intake manifold

    Exhaust manifold

    Oil pan (lower)

    Fuel injector and fuel tube

    Ignition coil, spark plug and rocker cover

    Timing chain

    Camshaft

    Valve oil seal

    Front oil seal

    Rear oil seal

    Cylinder head

    Engine assembly

    Engine stand setting

    Oil pan (upper) and oil strainer

    Cylinder block

    How to select piston and bearing

    Service data and specifications (sds)

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