Toyota
Nissan Versa
 Sedan Service Manual
Engine » Engine mechanical (EM)
Service data and specifications (sds)

General Specification

GENERAL SPECIFICATIONS

Engine type HR16DE
Cylinder arrangement Inline 4
Displacement                                                    cm3 (cu in) 1,598 (97.51)
Bore and stroke                                                     mm (in) 78.0× 83.6 (3.071 ×3.291)
Valve arrangement DOHC
Firing order 1342
Number of piston rings Compression 2
Oil 1
Compression ratio 9.8
Compression pressure kPa (kg/cm2, psi) / 200 rpm Standard 1,510 (15.4, 219)
Minimum 1,270 (12.95, 184)
Differential limit between cylinders 100 (1.0, 14.5)

Valve Timing

                                                                                                                    Unit: degree

Valve timing : Intake valve : Exhaust valve

a b c      
           

( ): Valve timing control "ON"

Drive Belt

DRIVE BELT

Belt Deflection

Location

Deflection adjustment *       Unit: mm (in)
Used belt New belt
Limit After adjusted

Drive belt

With A/C 10 (0.39) 4.9 5.2 (0.19 0.20) 4.1 4.4 (0.16 0.17)
Without A/C 9.1 (0.36) 4.3 4.7 (0.17 0.19) 3.7 3.9 (0.14 0.15)

Applied pushing force

98 N (10 kgf, 22 lbf)

*: When engine is cold.

Belt Tension and Frequency

Location

Tension adjustment *   Unit: N (kgf, lbf)

Frequency adjustment*   Unit: Hz

Used belt New belt Used belt New belt
Limit After adjusted Limit After adjusted

Drive belt

With A/C 350 (35.7, 78.7) 881 951 (89.8 97.0, 198.1 213.8) 1070 1138 (109.1 116.0, 240.6 255.8) 145.5 230.5 239.5 254 262
Without A/C 876 964 (89.3 98.3, 196.9 216.7) 1064 1152 (108.5 117.5, 239.2 259.0) 162 256.5 268.5 282.5 293.5

*: When engine is cold.

Spark Plug

SPARK PLUG (PLATINUMTIPPED TYPE)

Make NGK
Standard type* PLZKAR6A11
Gap (nominal) 1.1 mm (0.043 in)

*: Always check with the Parts Department for the latest parts information.

Exhaust Manifold

EXHAUST MANIFOLD

                                                                                                                        Unit: mm (in)

Items

Limit
Surface distortion 0.3 (0.012)

Camshaft

CAMSHAFT

                                                                                                                        Unit: mm (in)

Items

Standard

Limit
Camshaft runout [TIR*]

0.02 (0.0008)

0.1 (0.0039)

Camshaft

Camshaft cam height "A" Intake 41.705 41.895 (1.6419 1.6494) 41.505 (1.6341)
Exhaust 40.915 41.105 (1.6108 1.6183) 40.715 (1.6029)
Camshaft journal outer diameter No. 1 27.935 27.955 (1.0998 1.1006)
No. 2, 3, 4, 5 24.950 24.970 (0.9822 0.9830)
Camshaft bracket inner diameter No. 1 28.000 28.021 (1.1024 1.1032)
No. 2, 3, 4, 5 25.000 25.021 (0.9842 0.9850)

Items

Standard

Limit
Camshaft journal oil clearance No. 1 0.045 0.086 (0.0018 0.0034)
No. 2, 3, 4, 5 0.030 0.071 (0.0011 0.0027)
Camshaft end play 0.075 0.153 (0.0029 0.0060) 0.2 (0.0078)
Camshaft sprocket runout [TIR*]

0.1 (0.0039)

*: Total indicator reading

VALVE LIFTER

                                                                                                                        Unit: mm (in)

  Cold1 Hot 2
Intake 0.26 0.34 (0.010 0.013) 0.304 0.416 (0.012 0.016)
Exhaust 0.29 0.37 (0.011 0.014) 0.308 0.432 (0.012 0.017)

1:Approximately 20C (68F) 2:Approximately 80C (176F)

AVAILABLE VALVE LIFTER

Identification mark (A) Thickness (B)

AVAILABLE VALVE LIFTER

300

3.00 (0.1181)
302 3.02 (0.1188)
304 3.04 (0.1196)
306 3.06 (0.1204)
308 3.08 (0.1212)
310 3.10 (0.1220)
312 3.12 (0.1228)
314 3.14 (0.1236)
316 3.16 (0.1244)
318 3.18 (0.1251)
320 3.20 (0.1259)
322 3.22 (0.1267)
324 3.24 (0.1275)
326 3.26 (0.1283)
328 3.28 (0.1291)
330 3.30 (0.1299)
332 3.32 (0.1307)
334 3.34 (0.1314)
336 3.36 (0.1322)
338 3.38 (0.1330)
340 3.40 (0.1338)
342 3.42 (0.1346)
344 3.44 (0.1354)
346 3.44 (0.1354)
348 3.48 (0.1370)
350 3.50 (0.1377)

Cylinder head

CYLINDER HEAD

                                                                                                                    Unit: mm (in)

Items

Limit
Head surface distortionSurface distortion 0.1 (0.004)

VALVE DIMENSIONS

VALVE DIMENSIONS

Valve head diameter "D" Intake 31.6 31.9 (1.244 1.256)
Exhaust 25.3 25.6 (0.996 1.007)
Valve length "a" Intake 101.73 (4.01)
Exhaust 102.49 (4.04)
"b" Intake 1.0 (0.0393)
Exhaust 1.0 (0.0393)
"c" Intake 2.1 2.8 (0.0826 0.1102)
Exhaust 2.3 3.0 (0.0905 0.1181)
"c′ " Intake 3.0 (0.1181)
Exhaust
"d " Intake 4.965 4.980 (0.1954 0.1960)
Exhaust 4.965 4.980 (0.1954 0.1960)
Valve seat angle "α" Intake 4515′ 4545′
Exhaust

VALVE GUIDE

VALVE GUIDE

Items

Standard part

Service part

Valve guide Outer diameter 9.023 9.034 (0.3552 0.3556) 9.223 9.234 (0.3631 0.3635)
Inner diameter (Finished size) 5.000 5.018 (0.1968 0.1975)
Cylinder head valve guide hole diameter 8.975 9.001 (0.3533 0.3544) 9.175 9.201 (0.3612 0.3622)
Interference fit of valve guide 0.022 0.059 (0.0009 0.0023)

Items

Standard Standard
Valve guide clearance Intake 0.020 0.053 (0.0008 0.0021) 0.1 (0.004)
Exhaust 0.020 0.053 (0.0008 0.0021) 0.1 (0.004)
Projection length "L"

11.4 11.8 (0.448 0.464)

VALVE SEAT

VALVE SEAT

Items

Standard part

Service part

Cylinder head seat recess diameter "D" Intake 32.000 32.027 (1.2598 1.2609) 32.500 32.527 (1.2795 1.2806)
Exhaust 25.900 25.927 (1.0197 1.0207) 26.400 26.427 (1.0394 1.0404)
Valve seat outer diameter "d" Intake 32.108 32.124 (1.2641 1.2647) 32.608 32.624 (1.2838 1.2844)
Exhaust 25.991 26.007 (1.0233 1.0239) 26.491 26.507 (1.0430 1.0436)
Valve seat interference fit Intake 0.081 0.124 (0.0032 0.0049)
Exhaust 0.064 0.107 (0.0025 0.0042)
Diameter "d1"*1 Intake 29.6 (1.165)
Exhaust 23.0 (0.905)
Diameter "d2"*2 Intake 31.2 31.4 (1.228 1.236)
Exhaust 24.9 25.1 (0.980 0.988)
Angle "α1" Intake 60
Exhaust 45
Angle "α2" Intake 8845′ 9015′
Exhaust 8845′ 9015′
Angle "α3" Intake 120
Exhaust 120
Contacting width "W"*3 Intake 1.05 1.35 (0.0413 0.0531)
Exhaust 1.15 1.55 (0.0453 0.0610)
Height "h" Intake 4.7 (0.185) 4.15 (0.163)
Exhaust 6.0 (0.236) 5.43 (0.213)
Depth "H" Intake 4.7 (0.185)
Exhaust 6.0 (0.236)

*1: Diameter made by intersection point of conic angles α1 and α2 *2: Diameter made by intersection point of conic angles α2 and α3 *3: Machining data

VALVE SPRING

                                                                                                                        Unit: mm (in)

Free height 46.73 mm (1.8398 in)
Installation height 32.40 mm (1.2755 in)
Installation load 136 154 N (13.9 15.7 kg, 31 35 lb)
Height during valve open 23.96 mm (0.9433 in)
Load with valve open 242 272 N (24.7 27.7 kg, 54 61 lb)

Cylinder Block

CYLINDER BLOCK

CYLINDER BLOCK

Surface distortion Limit 0.1 (0.004)
Cylinder bore Inner diameter Standard 78.000 78.015 (3.0708 3.0714)
    Wear limit
Outofround (Difference between "X" and "Y") Limit 0.015 (0.0006)
Taper (Difference between "A" and "C") 0.010 (0.0004)
Cylinder block main bearing housing inner diameter grade* Grade No. A Grade No. B Grade No. C Grade No. D Grade No. E Grade No. F Grade No. G Grade No. H Grade No. J Grade No. K Grade No. L Grade No. M Grade No. N Grade No. P Grade No. R Grade No. S Grade No. T Grade No. U Grade No. V Grade No. W 51.997 51.998 (2.0471 2.0472) 51.998 51.999 (2.0472 2.0472) 51.999 52.000 (2.0472 2.0472) 52.000 52.001 (2.0472 2.0472) 52.001 52.002 (2.0473 2.0473) 52.002 52.003 (2.0473 2.0473) 52.003 52.004 (2.0474 2.0474) 52.004 52.005 (2.0474 2.0474) 52.005 52.006 (2.0474 2.0474) 52.006 52.007 (2.0475 2.0475) 52.007 52.008 (2.0475 2.0475) 52.008 52.009 (2.0476 2.0476) 52.009 52.010 (2.0476 2.0476) 52.010 52.011 (2.0476 2.0476) 52.011 52.012 (2.0477 2.0477) 52.012 52.013 (2.0477 2.0477) 52.013 52.014 (2.0478 2.0478) 52.014 52.015 (2.0478 2.0478) 52.015 52.016 (2.0478 2.0478) 52.016 52.017 (2.0479 2.0479)

* : Always check with the Parts Department for the latest parts information.

AVAILABLE PISTON

AVAILABLE PISTON

Piston skirt diameter "A" 77.965 77.980 (3.0694 3.0700)
Piston height "H" dimension 37.1 (1.460)
Piston pin hole diameter 19.006 19.012 (0.7482 0.7485)
Piston to cylinder bore clearance 0.020 0.050 (0.0007 0.0019)

PISTON RING

                                                                                                                                Unit: mm (in)

Items Standard Limit
Side clearance Top 0.040 0.080 (0.0015 0.0031) 0.11 (0.0043)
2nd 0.030 0.070 (0.0012 0.0028) 0.10 (0.0039)
Oil (rail ring) 0.045 0.125 (0.0017 0.0049) -
End gap Top 0.20 0.30 (0.0078 0.0118) 0.50 (0.0196)
2nd 0.35 0.50 (0.0137 0.0196) 0.66 (0.0259)
Oil (rail ring) 0.20 0.45 (0.0079 0.0177) 0.77 (0.0303)

PISTON PIN

Piston pin outer diameter 18.996 19.002 (0.7478 0.7481)
Piston to piston pin oil clearance Standard 0.008 0.012 (0.0003 0.0004)
Connecting rod bushing oil clearance Standard -0.018 to -0.044 (-0.0007 to -0.0017)

CONNECTING ROD

                                                                                                                                   Unit: mm (in)

Center distance 129.84 129.94 (5.1118 5.1157)
Bend [per 100 (3.94)] Limit 0.15 (0.0059)
Torsion [per 100 (3.94)] Limit 0.30 (0.0118)
Connecting rod bushing inner diameter*1 18.958 18.978 (0.7463 0.7471)
Side clearance Standard 0.200 0.352 (0.0079 0.0138)
Connecting rod big end diameter grade*2 Grade No. A Grade No. B Grade No. C Grade No. D Grade No. E Grade No. F Grade No. G Grade No. H Grade No. J Grade No. K Grade No. L Grade No. M Grade No. N 43.000 43.001 (1.6929 1.6929) 43.001 43.002 (1.6929 1.6930) 43.002 43.003 (1.6930 1.6930) 43.003 43.004 (1 6930 1.6931) 43.004 43.005 (1.6931 1.6931) 43.005 43.006 (1.6931 1.6931) 43.006 43.007 (1.6931 1.6932) 43.007 43.008 (1.6932 1.6932) 43.008 43.009 (1.6932 1.6933) 43.009 43.010 (1.6933 1.6933) 43.010 43.011 (1.6933 1.6933) 43.011 43.012 (1.6933 1.6934) 43.012 43.013 (1.6934 1.6934)

*1 : After installing in connecting rod *2 : Always check with the Parts Department for the latest parts information.

CRANKSHAFT

CRANKSHAFT

Center distance "r" 41.68 41.76 (1.6409 1.6440)
Outofround Limit 0.003 (0.0001)
Taper Limit 0.004 (0.0002)
Runout [TIR*1] Limit 0.10 (0.0039)
Crankshaft end play Standard 0.098 0.260 (0.0039 0.0102)
Limit 0.35 (0.0138)
Crankshaft pin journal diameter grade.*2 "Dp" Grade No. A Grade No. B Grade No. C Grade No. D Grade No. E Grade No. F Grade No. G Grade No. H Grade No. J Grade No. K Grade No. L Grade No. M Grade No. N Grade No. P Grade No. R Grade No. S Grade No. T Grade No. U 39.971 39.970 (1.5737 1.5736) 39.970 39.969 (1.5736 1.5736) 39.969 39.968 (1.5736 1.5735) 39.968 39.967 (1.5735 1.5735) 39.967 39.966 (1.5735 1.5735) 39.966 39.965 (1.5735 1.5734) 39.965 39.964 (1.5734 1.5734) 39.964 39.963 (1.5734 1.5733) 39.963 39.962 (1.5733 1.5733) 39.962 39.961 (1.5733 1.5733) 39.961 39.960 (1.5733 1.5732) 39.960 39.959 (1.5732 1.5732) 39.959 39.958 (1.5732 1.5731) 39.958 39.957 (1.5731 1.5731) 39.957 39.956 (1.5731 1.5731) 39.956 39.955 (1.5731 1.5730) 39.955 39.954 (1.5730 1.5730) 39.954 39.953 (1.5730 1.5729)
Crankshaft main journal diameter grade.*2 "Dm" Grade No. A Grade No. B Grade No. C Grade No. D Grade No. E Grade No. F Grade No. G Grade No. H Grade No. J Grade No. K Grade No. L Grade No. M Grade No. N Grade No. P Grade No. R Grade No. S Grade No. T Grade No. U Grade No. V Grade No. W 47.979 47.978 (1.8889 1.8889) 47.978 47.977 (1.8889 1.8889) 47.977 47.976 (1.8889 1.8888) 47.976 47.975 (1.8888 1.8888) 47.975 47.974 (1.8888 1.8887) 47.974 47.973 (1.8887 1.8887) 47.973 47.972 (1.8887 1.8887) 47.972 47.971 (1.8887 1.8886) 47.971 47.970 (1.8886 1.8886) 47.970 47.969 (1.8886 1.8885) 47.969 47.968 (1.8885 1.8885) 47.968 47.967 (1.8885 1.8885) 47.967 47.966 (1.8885 1.8884) 47.966 47.965 (1.8884 1.8884) 47.995 47.964 (1.8884 1.8883) 47.994 47.963 (1.8883 1.8883) 47.963 47.962 (1.8883 1.8883) 47.962 47.961 (1.8883 1.8882) 47.961 47.960 (1.8882 1.8882) 47.960 47.959 (1.8882 1.8881)

*1: Total indicator reading *2: Always check with the Parts Department for the latest parts information.

Main Bearing

MAIN BEARING

MAIN BEARING

Grade number* Thickness Identification color Remarks
0 1.996 1.999 (0.0785 0.0787) Black Grade and color are the same for upper and lower bearings.
1 1.999 2.002 (0.0787 0.0788) Brown
2 2.002 2.005 (0.0788 0.0789) Green
3 2.005 2.008 (0.0789 0.0790) Yellow
4 2.008 2.011 (0.0790 0.0791) Blue
5 2.011 2.014 (0.0791 0.0792) Pink
01 UPR 1.996 1.999 (0.0785 0.0787) Black Grade and color are different for upper and lower bearings.
LWR 1.999 2.002 (0.0787 0.0788) Brown
12 UPR 1.999 2.002 (0.0787 0.0788) Brown
LWR 2.002 2.005 (0.0788 0.0789) Green
23 UPR 2.002 2.005 (0.0788 0.0789) Green
LWR 2.005 2.008 (0.0789 0.0790) Yellow
34 UPR 2.005 2.008 (0.0789 0.0790) Yellow
LWR 2.008 2.011 (0.0790 0.0791) Blue
45 UPR 2.008 2.011 (0.0790 0.0791) Blue
LWR 2.011 2.014 (0.0791 0.0792) Pink

*: Always check with the Parts Department for the latest parts information.

Undersize

Items Thickness Main journal diameter
US 0.25 (0.0098) 2.126 2.134 (0.0837 0.0840) Grind so that bearing clearance is the specified value.

Bearing Oil Clearance

Main bearing oil clearance Standard 0.024 0.034 (0.0009 0.0013)

Connecting Rod Bearing

CONNECTING ROD BEARING

Grade number* Thickness Identification color Remarks
1 1.501 1.504 (0.0591 0.0592) Brown Grade and color are the same for upper and lower bearings.
2 1.504 1.507 (0.0592 0.0593) Green
3 1.507 1.510 (0.0593 0.0594) Yellow
4 1.510 1.513 (0.0594 0.0596) Blue
5 1.513 1.516 (0.0596 0.0597) Pink
12 UPR 1.501 1.504 (0.0591 0.0592) Brown Grade and color are different between upper and lower bearings.
LWR 1.504 1.507 (0.0592 0.0593) Green
23 UPR 1.504 1.507 (0.0592 0.0593) Green
LWR 1.507 1.510 (0.0593 0.0594) Yellow
34 UPR 1.507 1.510 (0.0593 0.0594) Yellow
LWR 1.510 1.513 (0.0594 0.0596) Blue
56 UPR 1.513 1.516 (0.0596 0.0597) Pink
LWR 1.516 1.519 (0.0597 0.0598) Purple

*: Always check with the Parts Department for the latest parts information.

Undersize

Items Thickness Crankshaft pin journal diameter
US 0.25 (0.0098) 1.627 1.635 (0.0640 0.0644) Grind so that bearing clearance is the specified value.

Bearing Oil Clearance

Connecting rod bearing oil clearance Standard 0.020 0.030 (0.0008 0.0012)
Limit 0.10 (0.0039)

Unit: mm

    More about «Engine mechanical (EM)»:

    Precautions

    Preparation

    Camshaft valve clearance

    Compression pressure

    Noise, vibration and harshness (NVH) troubleshooting

    Drive belt

    Air cleaner filter 

    Spark plug

    Drive belt idler pulley

    Air cleaner and air duct

    Intake manifold

    Exhaust manifold

    Oil pan (lower)

    Fuel injector and fuel tube

    Ignition coil, spark plug and rocker cover

    Timing chain

    Camshaft

    Valve oil seal

    Front oil seal

    Rear oil seal

    Cylinder head

    Engine assembly

    Engine stand setting

    Oil pan (upper) and oil strainer

    Cylinder block

    How to select piston and bearing

    Service data and specifications (sds)

    Nissan Versa Sedan Service Manual / Engine / Engine mechanical (EM) / Service data and specifications (sds)

    Nissan Versa Sedan Service Manual

    Categories


    © 2017-2019 Copyright www.niveguide.com