Work Procedure
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.
2. Open engine hood and check the following:
3. Confirm that electrical or mechanical loads are not applied.
4. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.


5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT or GST.
Is any DTC detected?
YES >> GO TO 2.
NO >> GO TO 3.

2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about 1 minute.
3. Check idle speed.
For procedure, refer to EC, "Inspection".
For specification, refer to EC, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 4.

4.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC, "Work Procedure".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC, "Work Procedure".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
For procedure, refer to EC, "Inspection".
For specification, refer to EC, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace. Then GO TO 4.
9.CHECK ECM FUNCTION
>> GO TO 4.
10.CHECK IGNITION TIMING
Timing indicator (1)
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 11.

11.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC "Work Procedure".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC, "Work Procedure".
Is idle air volume learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
For procedure, refer to EC, "Inspection".
For specification, refer to EC, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
For procedure, refer to EC, "Inspection".
For specification, refer to EC, "Ignition Timing".
Timing indicator (1)
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 16.

16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM, "Removal and Installation".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair the timing chain installation. Then GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace. Then GO TO 4.
18.CHECK ECM FUNCTION
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, perform EC, "Work Procedure".
>> INSPECTION END
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Exploded View
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4. Thermostat A. To radiator
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WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns
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Actuator
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...