Diagnosis Procedure
1.CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals are clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair battery terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for proper testing procedures.
2.CHECK FUSE
Check for blown fuse and fusible link.

Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the blown fuse or fusible link after repairing the affected circuit.
3.CHECK GENERATOR GROUND TERMINAL CONNECTION
Check if connector F4 terminal 5 is clean.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair connection.
4.CHECK DRIVE BELT TENSION
Check drive belt tension. Refer to EM "Inspection".
Is the inspection result normal?
YES >> Inspection End.
NO >> Repair as needed.

Diagnosis Procedure Regarding Wiring Diagram information. Refer to CHG "Wiring Diagram". CAUTION: When performing this inspection, always use a charged battery that has completed the ...
Drive belt
1. Water pump pulley
2. Generator pulley
3. Manual tensioner pulley
4. Air conditioner compressor pulley
5. Crankshaft pulley
WARNING
Be sure the ignition switch is placed in the
OFF or LOCK position before servicing
drive belt. The engine could rotate
unexpectedly.
1. Visually inspect t ...
Front wheel hub and knuckle
Inspection
Check the axle and suspension parts for excessive play, wear, or damage.
Shake each front wheel to check for excessive play as shown.
FRONT WHEEL BEARING INSPECTION
Move wheel hub and bearing assembly in the axial direction by hand. Make
sure the axial end play is withi ...