REMOVAL AND INSTALLATION
1. Cylinder block 2. "B" terminal harness 3. "S" terminal harness
4. Starter motor Front
DISASSEMBLY AND ASSEMBLY
1. Magnetic switch assembly 2. Adjusting plate 3. Shift lever set 4. Center bracket (A) 5. Yoke assembly 6. Armature assembly 7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly 10. Internal gear 11. Planetary gear 12. Pinion shaft 13. Packing 14. Thrust washer 15. Center bracket (C) 16. E-ring 17. Pinion assembly 18. Pinion stopper 19. Pinion stopper clip 20. Rubber seal 21. Gear case assembly
REMOVAL
CAUTION: Be careful to not damage surrounding parts when removing starter motor from the vehicle.
: Front
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
NOTE: Reset electronic systems as necessary.
INSPECTION
Magnetic Switch Check
(B): "B" terminal (C): "C" terminal
4. Test continuity between "S" terminal (A) and "M" terminal (C). (B): "B" terminal
Pinion/Clutch Check
Brush Check
Minimum length of brush : Refer to STR
Brush Spring Check
Spring tension (with new brush) : Refer to
Brush Holder Check
Yoke Check
Magnet is secured to yoke by bonding agent. Check magnet for cracks and to ensure it is secured to yoke. If damaged, replace yoke assembly.
CAUTION: Do not clamp yoke in a vise or strike it with a hammer.
Armature Check
3. Check commutator surface.
4. Check diameter of commutator.
Commutator minimum diameter : Refer to STR
5. Check depth of insulating mold from commutator surface.
PINION PROTRUSION LENGTH ADJUSTMENT
1. Apply battery power to the magnetic switch.
2. Push the pinion back to remove the slack and measure clearance "L" between the front edge of the pinion and the pinion stopper.
Clearance "L" : Refer to STR
3. If the measurement value is not within specifications, adjust using the adjustment plate.
SERVICE DATA AND SPECIFICATIONS (SDS)
Starter Motor
Description The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START position while the selector lever is in the P (Park) or N (Neutral) position. ...
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", us ...
Component parts
CVT CONTROL SYSTEM
CVT CONTROL SYSTEM : Component Parts Location
1. IPDM E/R 2. TCM 3. Transmission range switch
4. Primary speed sensor 5. CVT unit 6. Output speed sensor
7. Secondary speed sensor 8. G sensor 9. Stop lamp switch
10. CVT shift selector 11. Overdrive control switch 12. Combi ...
Brake pad
BRAKE PAD : Inspection and Adjustment
INSPECTION
Check brake pad wear thickness from an inspection hole on cylinder
body. Check using a scale if necessary.
Wear thickness : Refer to BR "Front Disc Brake".
ADJUSTMENT
Burnish contact surfaces between disc rotor and brake pads a ...