DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing STC "Diagnostic Work Sheet" and reproduce symptoms to understand them fully. Ask customer about his/her complaints carefully.
Check symptoms by driving vehicle with customer, if necessary.
CAUTION: Customers are not professional. Never make assumptions like "maybe the customer means that...," or "maybe the customer mentioned this symptom".
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by protection function. Refer to STC "Protection Function".
CAUTION: When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for "EPS".
Is any DTC detected?
YES >> Record or print self-diagnosis results. GO TO 4.
NO >> GO TO 6.
4.RECHECK SYMPTOM
With CONSULT
NOTE: If some DTCs are detected at the same time, determine the order for performing the diagnosis based on STC"DTC Inspection Priority Chart".
Is any DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI "Intermittent Incident".
5.REPAIR OR REPLACE MALFUNCTIONING COMPONENT
>> GO TO 7.
6.IDENTIFY MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Estimate malfunctioning system based on symptom diagnosis and perform inspection.
Can the malfunctioning system be identified?
YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI "Intermittent Incident".
7.FINAL CHECK
With CONSULT
Is the symptom reproduced?
YES >> GO TO 3.
NO >> Inspection End.
Description
Interview sheet sample


DTC/CIRCUIT DIAGNOSIS
EPS control unitReference Value VALUES ON THE DIAGNOSIS TOOL CAUTION: The output signal indicates the EPS control unit calculation data. The normal values will be displayed even in the event that the output cir ...
Intake door cable
INTAKE DOOR CABLE : Removal and Installation
REMOVAL
Remove instrument panel assembly. Refer to IP "Removal and
Installation".
Disconnect intake door cable from A/C control.
Disconnect intake door cable from A/C unit assembly and remove.
INSTALLATION
Installation is in the ...
Door hinge
DOOR HINGE : Removal and Installation
REMOVAL
CAUTION:
Use two people when removing or installing front door due to its
heavy weight
When removing and installing front door assembly, support the door
using a suitable tool.
Use shops cloths to protect surrounding components from dam ...