Description
MAINTENANCE OF OIL LEVEL
The compressor oil is circulating in the system together with the refrigerant. It is necessary to fill compressor with oil when replacing A/C system parts or when a large amount of refrigerant leakage is detected. It is important to always maintain oil level within the specified level. Otherwise, the following conditions may occur;
TYPE : Refer to HA "Oil".
Inspection
If a compressor is malfunctioning (internal noise, insufficient cooling), check the compressor oil.
1.COMPRESSOR OIL JUDGMENT
Judgement result 1>>Replace compressor only.
Judgement result 2>>Replace compressor and liquid tank.
CAUTION: If a large amount of refrigerant or oil leakage is detected, do not perform oil return operation.
1. Start the engine and set to the following conditions.
- Engine speed: Idling to 1,200 rpm
- A/C switch: ON
- Fan speed: Maximum speed set
- Intake door position: Recirculation
- Temperature setting: Full cold
Oil Adjusting Procedure for Components Replacement Except Compressor
Fill with oil for the amount that is calculated according to the following
conditions;
Example: oil amount to be added when replacing evaporator and liquid tank [m
(Imp fl oz.)] = 35 (1.2) + 5
(0.2) + α
1. Drain oil from removed compressor and measure oil amount.
2. Drain oil from a new compressor that is calculated according to the following conditions;
Amount to be drained (A) [m (Imp fl oz.)] = F − (D + S + R + α)
F : Oil amount that a new compressor contains [120 (4.2)]
D : Oil amount that is drained from removed compressor
S : Oil amount that remains inside of removed compressor [20 (0.7)]
R : Oil amount to be added according to components that are removed except compressor
α : Oil amount that is recycled together with refrigerant during recycle operation
CAUTION:
If oil amount that is drained from removed compressor is less than 60 m (2.1 Imp
fl oz.), perform
calculation by setting "D" as 40 m (1.4 Imp fl oz.).
Example: oil amount to be drained from a new compressor when replacing compressor and liquid tank [m (Imp fl oz.)] [D = 60 (2.1), α = 5 (0.2)] 120 (4.2) − [60 (2.1) + 20 (0.7) + 5 (0.2) + 5 (0.2)] = 30 (1.1)
3. Install compressor and check the operation.
Description CONNECTION OF SERVICE TOOLS AND EQUIPMENT 1. Shut-off valve 2. A/C service valve 3. Recovery/recycling/recharging equipment 4. Vacuum pump 5. Manifold gauge set 6. Refrigerant con ...
Inspection INSPECTION PROCEDURE Connect recovery/recycling/recharging equipment (for HFC-134a) or manifold gauge. Start the engine, and set to the following condition. Test condition&nbs ...
Parking/parking on hills
WARNING
Do not stop or park the vehicle over
flammable materials such as dry grass,
waste paper or rags. They may ignite
and cause a fire.
Safe parking procedures require that
both the parking brake be set and the
transmission placed into P (Park) or in
an appropriate gear for ...
Compression pressure
Inspection
Warm up engine and then turn it off.
Release fuel pressure.
Remove ignition coil and spark plug from each cylinder.
Connect engine tachometer (not required in use of CONSULT).
Install compression gauge (B) with an adapter (A) (commercial
service tool) onto spark plug hole.
...