Description
Selection points | Selection parts | Selection items | Selection methods |
Between cylinder block and crankshaft | Main bearing | Main bearing grade (bearing thickness) | Determined by match of cylinder block bearing housing grade (inner diameter of housing) and crankshaft journal grade (outer diameter of journal) |
Between crankshaft and connecting rod | Connecting rod bearing | Connecting rod bearing grade (bearing thickness) | Combining service grades for connecting rod big end diameter and crankshaft pin outer diameter determine connecting rod bearing selection. |
This grade cannot apply to reused parts.
WHEN NEW CONNECTING ROD AND CRANKSHAFT ARE USED
1. Apply connecting rod big end diameter grade stamped (C) on connecting rod side face to the row in the "Connecting Rod Bearing Selection Table".
(A) : Oil hole
(B) : Cylinder number
(D) : Front mark
2. Apply crankshaft pin journal diameter grade stamped on crankshaft front side to the column in the "Connecting Rod Bearing Selection Table".
(A) : Main journal diameter grade (No. 1 to 5 from left)
(B) : Crankshaft pin journal diameter grade (No. 1 to 4 from left)
3. Read the symbol at the cross point of selected row and column in the "Connecting Rod Bearing Selection Table".
4. Apply the symbol obtained to the "Connecting Rod Bearing Grade Table" to select connecting rod bearing.
WHEN CONNECTING ROD AND CRANKSHAFT ARE REUSED
Connecting Rod Bearing Selection Table
Connecting Rod Bearing Grade Table
Undersize Bearings Usage Guide
CAUTION:
In grinding crankshaft pin to use undersize bearings, keep the fillet R (A) [0.8 1.2 mm (0.031 0.047 in)].
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft Are Used
1. "Main Bearing Selection Table" rows correspond to main bearing housing grade on left side of cylinder block.
(A) : Basic stamp mark
: Engine front
2. Apply main journal diameter grade stamped on crankshaft front side to column in the "Main Bearing Selection Table".
(A) : Main journal diameter grade (No. 1 to 5 from left)
(B) : Crankshaft pin journal diameter grade (No. 1 to 4 from left)
3. Read the symbol at the cross point of selected row and column in the "Main Bearing Selection Table".
4. Apply the symbol obtained to the "Main Bearing Grade Table" to select main bearing.
NOTE:
Service part is available as a set of both upper and lower.
When Cylinder Block and Crankshaft Are Reused
Main Bearing Selection Table
Main Bearing Grade Table
Use Undersize Bearing Usage Guide
CAUTION:
In grinding crankshaft main journal to use undersize bearings, keep fillet (A) [0.8 1.2 mm (0.031 0.047 in)].
Exploded View 1. Crankshaft position sensor cover 2. Crankshaft position sensor (POS) 3. Oring 4. Drain plug 5. Cylinder block 6. Oil level gauge 7. Oil level gauge guide 8. Oring 9. Knock s ...
General Specification GENERAL SPECIFICATIONS Engine type HR16DE Cylinder arrangement Inline 4 Displacement ...
Electric ignition system
ELECTRIC IGNITION SYSTEM : System Diagram
ELECTRIC IGNITION SYSTEM : System Description
INPUT/OUTPUT SIGNAL CHART
Sensor
Input signal to ECM
ECM function
Actuator
Crankshaft position sensor (POS)
Engine speed*3
Piston position
Ignition timing control
Igni ...
Additional service when replacing
TCM
Description
Always perform the following items when the TCM is replaced.
LOADING OF THE CALIBRATION DATA
The TCM acquires calibration data (individual characteristic value) of
each solenoid that is stored in the
ROM assembly (in the control valve). This enables the TCM to perform
accur ...