Exploded View

1. Rear oil seal 2. Oring 3. Oil pan (upper) 4. Oil pump chain tensioner (for oil pump drive chain) 5. Oil pump drive chain 6. Crankshaft key 7. Crankshaft sprocket 8. Oil pump sprocket 9. Oil pump 10. Oring 11. Oring 12. Oil pan drain plug 13. Drain plug washer 14. Oil pan (lower) 15. Oil filter 16. Connector bolt 17. Oil cooler 18. Oring 19. Relief valve
Removal and Installation
REMOVAL
WARNING:
: Engine front

Tool number : KV10111100 (J37228)
CAUTION:

INSPECTION AFTER REMOVAL
Clean debris from oil pan (lower) and from the strainer.
INSTALLATION
CAUTION:
Do not reuse Orings or washers.
1. Use a scraper (A) to remove old liquid gasket from mating surfaces.
CAUTION:
Do not scratch or damage the mating surface when cleaning off old liquid gasket.

2. Apply a continuous bead of liquid gasket (A) with a tube presser as shown.
(1) : Oil pan (lower)
(a) : 7.5 9.5 mm (0.295 0.374 in)
(b) : 4.0 5.0 mm (0.157 0.197 in) diameter
: Engine outside
Use Genuine Silicone RTV Sealant or equivalent.
CAUTION:

3. Tighten bolts in numerical order as shown.
: Engine front

4. Install oil pan drain plug.
CAUTION:
5. Add the specified oil after waiting for at least 30 minutes.
INSPECTION AFTER INSTALLATION
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after hydraulic pressure rises.
| Item | Before starting engine | Engine running | After engine stopped | |
| Engine coolant | Level | Leakage | Level | |
| Engine oil | Level | Leakage | Level | |
| Transmission/ transaxle fluid | A/T and CVT Models | Leakage | Level/Leakage | Leakage |
| M/T Models | Level/Leakage | Leakage | Level/Leakage | |
| Other oils and fluids* | Level | Leakage | Level | |
| Fuel | Leakage | Leakage | Leakage | |
| Exhaust gas | Leakage | |||
*Power steering fluid, brake fluid, etc.
Exhaust manifoldExploded View 1. Exhaust manifold cover 2. Harness bracket 3. Airfuel ratio sensor 1 4. Exhaust manifold stay 5. Heat insulator 6. Exhaust manifold 7. Exhaust manifold cover 8. Gasket : Engi ...

Exploded View 1. Stud bolt 2. Oring (green) 3. Fuel injector (front) 4. Clip 5. Fuel injector (rear) 6. Oring (black) 7. Fuel tube protector 8. Fuel tube 9. Clamp 10. Quick connector cap (eng ...
Gear oil
Inspection
OIL LEAKAGE
Make sure that gear oil is not leaking from transaxle or around it.
OIL LEVEL
Remove filler plug (1) and gasket from transaxle case.
Check the oil level from filler plug hole as shown. CAUTION:
Do not start engine while checking oil level.
Install a new gas ...
Air breather hose
Removal and Installation
REMOVAL
Remove air duct (inlet). Refer to EM "Exploded View".
Remove air breather hose from transaxle assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Check that air breather hose is not collapsed or blocked due to ...