Description
The output voltage of the generator is controlled by the IC regulator at terminal "S" detecting the input voltage from battery.
The "S" terminal circuit detects the battery voltage to adjust the generator output voltage with the IC voltage regulator.
Diagnosis Procedure
Regarding Wiring Diagram information. Refer to CHG "Wiring Diagram".
1.CHECK "S" TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if "S" terminal is clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair "S" terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for proper testing procedures.
2.CHECK "S" TERMINAL CIRCUIT
Check voltage between generator harness connector and ground.
Is the inspection result normal?
YES >> Refer to CHG "Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
NO >> Check harness for open between generator and fuse.
SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom Table
|
Symptom |
Reference |
| Battery discharged | Refer to CHG "Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG "Work Flow (Without EXP-800 NI or GR8-1200 NI)". |
| The charge warning lamp does not illuminate when the ignition switch is set to ON. | |
| The charge warning lamp does not turn OFF after the engine starts. | |
| The charging warning lamp turns ON when increasing the engine speed. |
REMOVAL AND INSTALLATION
L Terminal circuit (short)Description The terminal "L" circuit controls the charge warning lamp. The charge warning lamp turns ON when the ignition switch is set to ON or START. When the generator is providing sufficient v ...

Exploded View 1. Generator bracket bolt 2. Generator bracket 3. Generator bolt 4. Generator 5. "B" terminal harness 6. "B" terminal nut 7. Generator harness connector Removal and Installatio ...
Oil pan (upper) and oil strainer
Exploded View
1. Rear oil seal 2. Oring 3. Oil pan (upper)
4. Oil pump chain tensioner (for oil
pump drive chain)
5. Oil pump drive chain 6. Crankshaft key
7. Crankshaft sprocket 8. Oil pump sprocket 9. Oil pump
10. Oring 11. Oring 12. Oil pan drain plug
13. Drain plug washer 14. Oil pan ...
Slip indicator lamp
Component Function Check
1.CHECK SLIP INDICATOR LAMP FUNCTION
Check that slip indicator lamp in combination meter turns ON for
approximately 2 seconds after ignition switch
is turned ON.
Is the inspection result normal?
YES >> Inspection End.
NO >> Proceed to diagnosis procedure. ...