Description
The output voltage of the generator is controlled by the IC regulator at terminal "S" detecting the input voltage from battery.
The "S" terminal circuit detects the battery voltage to adjust the generator output voltage with the IC voltage regulator.
Diagnosis Procedure
Regarding Wiring Diagram information. Refer to CHG "Wiring Diagram".
1.CHECK "S" TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if "S" terminal is clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair "S" terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for proper testing procedures.
2.CHECK "S" TERMINAL CIRCUIT
Check voltage between generator harness connector and ground.
Is the inspection result normal?
YES >> Refer to CHG "Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
NO >> Check harness for open between generator and fuse.
SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom Table
Symptom |
Reference |
Battery discharged | Refer to CHG "Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG "Work Flow (Without EXP-800 NI or GR8-1200 NI)". |
The charge warning lamp does not illuminate when the ignition switch is set to ON. | |
The charge warning lamp does not turn OFF after the engine starts. | |
The charging warning lamp turns ON when increasing the engine speed. |
REMOVAL AND INSTALLATION
Description The terminal "L" circuit controls the charge warning lamp. The charge warning lamp turns ON when the ignition switch is set to ON or START. When the generator is providing sufficient v ...
Exploded View 1. Generator bracket bolt 2. Generator bracket 3. Generator bolt 4. Generator 5. "B" terminal harness 6. "B" terminal nut 7. Generator harness connector Removal and Installatio ...
Vehicle loading information
WARNING
It is extremely dangerous to ride
in a cargo area inside a vehicle. In
a collision, people riding in these
areas are more likely to be seriously
injured or killed.
Do not allow people to ride in any
area of your vehicle that is not
equipped with seats and seat
belts.
Be ...
Output speed sensor
Exploded View
1. Output speed sensor 2. O-ring 3. Transaxle assembly
Front
Removal and Installation
REMOVAL
Remove the front LH wheel and tire.
Disconnect the harness connector from output speed sensor.
Remove the output speed sensor.
Remove the O-ring from the output speed sens ...