REMOVAL AND INSTALLATION
1. Cylinder block 2. "B" terminal harness 3. "S" terminal harness
4. Starter motor Front
DISASSEMBLY AND ASSEMBLY
1. Magnetic switch assembly 2. Adjusting plate 3. Shift lever set 4. Center bracket (A) 5. Yoke assembly 6. Armature assembly 7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly 10. Internal gear 11. Planetary gear 12. Pinion shaft 13. Packing 14. Thrust washer 15. Center bracket (C) 16. E-ring 17. Pinion assembly 18. Pinion stopper 19. Pinion stopper clip 20. Rubber seal 21. Gear case assembly
REMOVAL
CAUTION: Be careful to not damage surrounding parts when removing starter motor from the vehicle.
: Front
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
NOTE: Reset electronic systems as necessary.
INSPECTION
Magnetic Switch Check
(B): "B" terminal (C): "C" terminal
4. Test continuity between "S" terminal (A) and "M" terminal (C). (B): "B" terminal
Pinion/Clutch Check
Brush Check
Minimum length of brush : Refer to STR
Brush Spring Check
Spring tension (with new brush) : Refer to
Brush Holder Check
Yoke Check
Magnet is secured to yoke by bonding agent. Check magnet for cracks and to ensure it is secured to yoke. If damaged, replace yoke assembly.
CAUTION: Do not clamp yoke in a vise or strike it with a hammer.
Armature Check
3. Check commutator surface.
4. Check diameter of commutator.
Commutator minimum diameter : Refer to STR
5. Check depth of insulating mold from commutator surface.
PINION PROTRUSION LENGTH ADJUSTMENT
1. Apply battery power to the magnetic switch.
2. Push the pinion back to remove the slack and measure clearance "L" between the front edge of the pinion and the pinion stopper.
Clearance "L" : Refer to STR
3. If the measurement value is not within specifications, adjust using the adjustment plate.
SERVICE DATA AND SPECIFICATIONS (SDS)
Starter Motor
Description The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START position while the selector lever is in the P (Park) or N (Neutral) position. ...
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", us ...
Power steering fluid
Check the fluid level in the reservoir.
The fluid level should be checked when the fluid
is cold at fluid temperatures of 32 to 86ºF (0 to
30ºC). The fluid level can be checked with the
level gauge which is attached to the cap. To
check the fluid level, remove the cap. The fluid ...
Line pressure control
LINE PRESSURE CONTROL : System Description
SYSTEM DIAGRAM
DESCRIPTION
Highly accurate line pressure control (secondary pressure control) reduces
friction for improvement of fuel
economy.
Normal Oil Pressure Control
Appropriate line pressure and secondary pressure suitable for driving
c ...