Nissan Versa

 Sedan Service Manual

Engine » Engine mechanical (EM)
Intake manifold

Exploded View

1. EVAP canister purge volume control solenoid valve 2. Hose clamp 3. Vacuum hose 4. PCV hose 5. Hose clamp 6. Intake manifold support 7. Gasket 8. Intake manifold 9. Electric throttle control actuator 10. Gasket 11. EVAP service port

A. To air duct B. To centralized underfloor piping C. To brake booster D. To air duct E. To rocker cover

Removal and Installation

REMOVAL

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.

1. Remove air duct (inlet), air duct and air cleaner assembly.
2. Disconnect water hoses from electric throttle control actuator.

CAUTION:

• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belt.

3. Remove electric throttle control actuator.

CAUTION:

• Handle carefully to avoid any shock to electric throttle control actuator.
• Do not disassemble electric throttle control actuator.

4. Disconnect harness connector and vacuum hose from EVAP purge control solenoid valve.

CAUTION:

Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.

5. Disconnect vacuum hose for brake booster from intake manifold.
6. Remove intake manifold bolts at the rocker cover.

7. Loosen bolts in reverse order as shown.

CAUTION:

Cover engine openings to avoid entry of foreign materials.

8. Remove intake manifold.
9. Remove EVAP purge control solenoid valve from intake manifold if necessary.

CAUTION:

Handle EVAP canister purge volume control solenoid valve carefully and avoid impacts.

10. Remove intake manifold support (1) if necessary.

CAUTION:

The intake manifold support functions as a guide for installing the intake manifold.

INSTALLATION

Installation is in the reverse order of removal.

Intake Manifold

1. Install the new gasket to the intake manifold.

• Align the protrusions used for checking gasket installation condition with the clearance grooves (A) of the intake manifold groove.

CAUTION:

Do not reuse the gasket.

NOTE:

New gasket for electronicallycontrolled throttle can be installed when the electronicallycontrolled throttle is installed.

2. Place the intake manifold into position.

CAUTION:

Check that the oil level gauge guide is not detached from the securing clip of the water inlet due to interference of intake manifold.

3. Tighten the bolts to specification in the numerical order as shown.

4. Tighten the bolts to specification in the numerical order as shown.

Electric Throttle Control Actuator

• Tighten bolts of electric throttle control actuator equally and diagonally in several steps.
• Perform "Throttle Valve Closed Position Learning" after repair when removing harness connector of the electric throttle control actuator.
• Perform "Throttle Valve Closed Position Learning" and "Idle Air Volume Learning" after repair when replacing electric throttle control actuator.

Precautions

Preparation

Camshaft valve clearance

Compression pressure

Noise, vibration and harshness (NVH) troubleshooting

Drive belt

Air cleaner filter 

Spark plug

Drive belt idler pulley

Air cleaner and air duct

Intake manifold

Exhaust manifold

Oil pan (lower)

Fuel injector and fuel tube

Ignition coil, spark plug and rocker cover

Timing chain

Camshaft

Valve oil seal

Front oil seal

Rear oil seal

Cylinder head

Engine assembly

Engine stand setting

Oil pan (upper) and oil strainer

Cylinder block

How to select piston and bearing

Service data and specifications (sds)